TPU

Here are the key characteristics of TPU (Thermoplastic Polyurethane), a flexible, rubber-like filament used in 3D printing:

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🧪 Material Properties

  • Highly flexible and elastic: Can bend, stretch, and compress repeatedly without damage.

  • Rubber-like feel: Soft and grippy surface.

  • Good wear resistance: Withstands friction and abrasion well.

  • Shore hardness: Typically ranges from 85A (very soft) to 95A/98A (firmer).


🔧 Printing Characteristics

  • Print temperature: 210–240°C.

  • Heated bed: 40–60°C (optional but improves adhesion).

  • Slow print speeds: 15–30 mm/s is typical to prevent clogging.

  • Direct drive extruder preferred: Bowden setups can struggle with flexible filament.

  • Nozzle clog risk: Requires smooth filament path with minimal resistance.

  • Minimal warping: Easy to print on most surfaces (PEI, glue stick, painter’s tape).


🧱 Mechanical Properties

  • High impact resistance: Absorbs shocks well.

  • Moderate tensile strength: Strong enough for flexible functional parts.

  • Excellent elongation: Can stretch up to 300–600% of original length.

  • Durable under repeated motion: Ideal for wearable and moving parts.


🌡️ Environmental Resistance

  • Good chemical resistance: Resists oils, greases, and some solvents.

  • Good abrasion resistance: Long-lasting under friction.

  • Moderate heat resistance: Softens around 60–80°C (not for hot environments).

  • Moisture absorption: Keep dry for optimal results.


Common Applications

  • Phone cases

  • Gaskets and seals

  • Shock-absorbing mounts

  • Wearables (watch bands, insoles)

  • RC tires and flexible joints

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