PPS

Here are the key characteristics of PPS (Polyphenylene Sulfide), a high-performance engineering thermoplastic used in industrial-grade 3D printing and manufacturing:

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🧪 Material Properties

  • High chemical resistance: Nearly inert to solvents, acids, bases, fuels, and steam.

  • Flame retardant: Naturally self-extinguishing (UL 94 V-0).

  • High thermal stability: Maintains mechanical strength at extreme temperatures.

  • Rigid and strong: Excellent dimensional stability under load.

  • Low moisture absorption: Retains properties in humid environments.


🔧 Printing Characteristics

  • Print temperature: 300–350°C (requires high-temp hotend).

  • Heated bed: 120–160°C.

  • Chamber temperature: 130–150°C recommended for best layer adhesion and low warping.

  • Specialized equipment required: Industrial or modified printers only.

  • Poor bed adhesion: Requires specific build surfaces (e.g., PEI, Garolite, PEEK sheets).


🧱 Mechanical Properties

  • Excellent strength and rigidity: Comparable to or better than PEEK in some formulations.

  • Creep-resistant: Maintains shape under long-term mechanical stress.

  • High wear resistance: Good for friction-based applications.

  • Good electrical insulation: Used in electronics and connectors.


🌡️ Environmental Resistance

  • Very high heat resistance: Continuous service temperature up to 220–240°C.

  • Chemically inert: Used in chemically aggressive and corrosive environments.

  • Radiation resistant: Stable under gamma and X-ray exposure.

  • Hydrolysis resistant: Performs well in steam/autoclave conditions.


Common Applications

  • Automotive engine components

  • Electrical and electronic parts (connectors, housings)

  • Aerospace ducting and brackets

  • Chemical processing components

  • Medical and sterilizable parts (in fiber-reinforced grades)


⚙️ PPS vs Other High-Performance Filaments

Property PPS PEEK PEI (Ultem)
Printability Very difficult Extremely difficult Difficult
Temp Resistance ~240°C ~260–280°C ~170–200°C
Chemical Resistance Excellent Excellent Very Good
Cost $$$ $$$$ $$$
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